Journal of Science and Innovative Development ISSN 2181-4317

MODEL-BASED PREDICTIVE CONTROL SYSTEM DEVELOPMENT FOR THE BEER PRODUCTION PROCESS

Yusupov Mirjalol Shovkat o‘g‘li September 13, 2025 DOI: https://doi.org/10.36522/ILM-FAN/8-5-2025-e0596

Abstract

<p>This study presents the design and evaluation of a model-based predictive&nbsp;control (MPC) system for precise temperature regulation during the mashing&nbsp;stage of beer production. The mashing process requires a strict temperature&nbsp;<br /> profile to ensure optimal enzymatic activity, maximize sugar yield, and maintain&nbsp;consistent product quality. A dynamic mathematical model of the mash tun,&nbsp;derived from energy balance equations that account for heat input and thermal&nbsp;<br /> losses, was employed as the predictive core of the controller. The MPC algorithm&nbsp;forecasts future temperature trajectories over a finite horizon and determines&nbsp;optimal heating inputs while enforcing operational constraints on temperature&nbsp;and energy usage. Numerical simulations were carried out in Python with the&nbsp;NumPy, Matplotlib, and Control libraries, enabling accurate process modeling,&nbsp;optimization, and visualization of control performance. Results show that MPC&nbsp;achieves a maximum temperature deviation of &plusmn;0.2&deg;C, reduces total heating energy&nbsp;consumption by approximately 15%, and demonstrates significantly faster recovery&nbsp;from disturbances. These findings demonstrate that MPC offers a robust and&nbsp;energy-efficient solution for industrial mashing control, with potential benefits for&nbsp;improving beer quality and reducing production costs.</p>

Cite this article
Yusupov Mirjalol Shovkat o‘g‘li (2025). MODEL-BASED PREDICTIVE CONTROL SYSTEM DEVELOPMENT FOR THE BEER PRODUCTION PROCESS. Journal of Science and Innovative Development. https://doi.org/https://doi.org/10.36522/ILM-FAN/8-5-2025-e0596